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Mercury Racing QC4V M1 Kit
Mercury Racing QC4V M1 Kit
Mercury Racing QC4V M1 Kit
Part No: #11506

OVERVIEW

This Plug-In Kit is designed as a complete replacement for the factory OE (original equipment) ECU, using existing wiring, sensors and mounting hardware to deliver plug-in convenience with fully programmable control. The ruggedised M150 ECU is supplied with the Package preloaded, providing complete functionality for the Mercury Racing QC4V engine. The Package is based on MoTeC's GPR Package with additional features unique to this engine.

Along with dual drive-by-wire, fuel, ignition and dual turbocharger control, this Package adds knock control to the QC4V and also supports OE ECU features, including:

  • Key start
  • OE dash or MoTeC dash operation via OE CAN busses
  • Trim up and trim down control
  • Gear forward and reverse operation
  • Trim tab position port and trim tab position starboard monitoring
  • Stern leg position monitoring

The start file supplied in the Package contains all the calibrations and settings for the sensors, fuel injectors, ignition coils, knock control, throttle servo and turbocharger wastegates. Users can begin tuning to their desired power level right away with the assurance of a safe base tune that is equivalent to the original ECU.

In addition, as the OE CAN bus systems operate at 250 kbit/second, a restricted version of MoTeC's pre-defined CAN messaging is used to allow the addition of E888, LTC, and Display Loggers without overloading CAN communications.

In particular, an E888 I/O Expander with 250 kbit/second CAN messaging is available for use with this Plug-In Kit.

KIT CONTENTS

Hardware
  • 13150M - M150 ECU MARINE
  • 61438 - M150 MERCURY RACING QC4V ADAPTOR KIT
    • 61442 - MERCURY RACING M1 CONNECTOR A STUB LOOM
    • 61443 - MERCURY RACING M1 CONNECTOR B STUB LOOM
    • 61444 - MERCURY RACING M1 CONNECTOR C STUB LOOM
    • 61445 - MERCURY RACING M1 CONNECTOR D STUB LOOM
    • 61305L - LTCD - DUAL NTK LAMBDA TO CAN LONG LOOM
    • 57007 x 2 - NTK UEGO WIDEBAND LAMBDA SENSOR
    • 53120 x 2 - KNOCK SENSOR (045)
    • 61441 - M150 MERCURY RACING QC4V MOUNTING KIT
    • 61440 - MERCURY RACING QC4V BREAKOUT LOOM
    • 61439 - M150 MERCURY RACING QC4V ADAPTOR BOX
Licence

23418 – M1 LICENCE - MERCURY RACING QC4V

This Licence is required to run the Mercury Racing QC4V Package in the M150 ECU.

FEATURES

  • Fully integrates with these OE systems: key start, trim up/down, gear forward/reverse, servo wastegates, dash.
  • Lambda control is supported with included LTCD NTK and NTK sensors, requiring additional installation.
  • Pre-configured sensor calibrations for OE sensors and engine triggers including:

    • Exhaust EGT port and starboard
    • Fuel tank level
    • Trim tab position port and starboard
    • Stern leg position
    • Shift pressure B
    • Steering angle
    • Steering pressure
    • Engine oil temperature
    • Engine oil pressure
    • Fuel pressure
    • Coolant pressure

  • Pre-configured control of primary fuel system.
  • Pre-configured reference mode for engine synchronisation.
  • Pre-configured physical settings for engine displacement, fuel density, stoichiometric ratio, fuel pressure, and primary injector linearisation, which allow for simplified engine start-up prior to tuning.
  • Pre-configured CAN messaging for OE systems including key start, throttle pedal and dashboard.
  • Pre-configured transient fuelling compensation using physical modelling of fuel film.
  • Pre-configured on-board knock control for each cylinder using two included knock sensors (optionally can be configured to use up to 4 sensors) and selectable centre frequency.
  • Configurable boost control with dual OE wastegate actuators.
  • Configurable anti-lag with ignition timing limit, fuel volume trim, ignition cut, fuel cut, engine speed limit, boost aim and throttle aim tables.
  • GPS acquisition and logging via CAN or RS232.
  • Intercooler temperature and spray control.
  • Lap distance, time and number with split and sector options via MoTeC's BR2 (Beacon Receiver) or switched input.
  • Configurable launch control with tables.
  • Race time system with tables for ignition timing trim, fuel mixture aim, boost limit, and throttle limit.
  • Engine load average channel with tables for engine speed limit, ignition timing trim, fuel mixture aim, boost limit, and throttle limit.
  • Engine run time total for engine hour logging.
  • Configurable security for multiple users with differing access options.
  • ECU CAN receive from a defined ID base address for data reception from MoTeC devices.
  • 6 configurable driver switches, 4 rotary switches and 6 CAN switches each with 9 positions that can be simultaneously mapped to launch control, pit switch, anti-lag, traction, race time reset, engine speed limit maximum, throttle pedal translation, fuel volume trim, ignition timing, fuel mixture aim, boost limit, traction aim, and traction control range.
  • Pulsed tachometer output with configurable output pin and scaling.
  • Optional channels for additional sensors via input pin and/or CAN message, including:
    • Airbox Mass Flow, Temperature and Pressure
    • Ambient Pressure and Temperature
    • Engine Crankcase Pressure
    • Exhaust Pressure Bank 1 and Bank 2
    • Exhaust Temperature (EGT) via TCA Thermocouple Amplifier, Generic CAN or E888 for Collector, Bank 1 and 2 Collector, and Cylinders 1 to 8
    • Exhaust Lambda via LTC, LTCN or PLM for Collector, Bank 1 and 2 Collector, and Cylinders 1 to 8
    • Fuel Temperature
    • Intercooler Temperature
    • Transmission Temperature
    • Turbocharger Speed
    • G-Force (acceleration) - Longitudinal, Lateral, Vertical.

INSTALLATION

The following procedure details installation of this kit into a Mercury Racing QC4V.

Step 1:

Remove the engine cowl. Disconnect the 3 engine harness connectors from the OE ECU.

Step 2:

Using a ratchet, extension and 10 mm socket, remove the 3 flange bolts that secure the OE ECU to the OE mounting plate, and the 2 flange bolts that secure the rear of the mounting plate to the manifold.

Step 3:
  1. Remove the OE ECU and detach the 3 rubber grommets and spacers from the ECU.
  2. Fit the grommets and spacers to the MoTeC mounting plate in matching positions.
Step 4:

Assemble the MoTeC kit components onto the mounting plate:

  1. Connect the Adaptor Stub Looms to the M150. When connecting Adaptor Stub Loom D, the Ethernet comms cable end must be connected to the M150 (Pin D23 to D26).
  2. Attach the M150 ECU to the Mounting Plate by sliding carefully on to the 4 captive studs on the plate. Secure the M150 by means of 4 x M5 Nylock nuts and 4 x M5 washers.
  3. Connect the Breakout Loom plug to the Adaptor Box, ensuring that the cable assembly exits towards the port side of the mounting plate when installed on the engine.
  4. Slide the Adaptor Box into position towards the M150, ensuring that the Breakout Loom cable is positioned under the Stub Looms.
  5. Connect the Adaptor Stub Looms to the Adaptor Box.
  6. Attach the Adaptor Box to the mounting plate by fitting supplied M4 x 10 screws and M4 flat washers to the underside of the plate and screwing into the adaptor box.
Step 5:

Install the assembled adaptor kit onto the Mercury Racing QC4V engine. Do not fit the centre flange bolt (now masked by looms). Re-fit the 2 end flange bolts through rubber grommets (now located around the Adaptor Box) and fit 2 flange bolts to the folded plate bracket below the M150 ECU.

Step 6 (optional):

Complete this step if dual lambda measurement (using supplied LTCD and NTK sensors) is required.

Mercury Racing QC4V engines have water cooled exhaust manifolds which do not have OE exhaust Lambda probes. Comprehensive engine tuning requires Lambda measurement and this Plug-In Kit is supplied with two NTK probes and a MoTeC LTCD device.
  1. Attach the LTCD to the LTCD Mounting Plate by fitting supplied M3 x 30 screws through the top of the LTCD and screwing into captive threads in plate.
  2. Attach the LTCD Mounting Plate on top of the M150 ECU by sliding carefully onto the 4 captive studs. Secure the LTCD Mounting Plate by means of 4 x M5 Nylock nuts and 4 x M5 washers.
  3. Drill and tap Lambda sensor threads (M18 x 1.5 mm) into the exhaust manifolds in the outlets of the turbocharger exhaust housings.
  4. Install supplied NTK Lambda sensors into exhaust manifold fittings.
  5. Route the DTM4 plug in the Breakout Loom to the installed LTCD Device.
  6. Route the long Lambda sensor plugs from the LTCD to both banks and connect to installed NTK Lambda Sensors.
Step 7:
  1. Route the knock sensor cables from the Breakout Loom to both banks of the engine block and fit the supplied Knock Sensors. Each front engine mount has 4 bolts. Sensor mounting position is on the upper rear bolt, which should be replaced with a stepped bolt onto which the Knock Sensor is mounted.
  2. Connect the 3 Mercury Racing OE harness connectors to the Adaptor Box headers.

PINOUT

M150 Connector A - 34 Way
Mating Connector: Tyco Superseal 34 Position Keying 2 – MoTeC #65067
Pin Designation Full Name OE Pin Description
A01 AT5 Analogue Temperature Input 5 CB2

Exhaust Temperature Bank 1 Collector Sensor

1k Pull up to SEN_5V_C

A02 AT6 Analogue Temperature Input 6 1k Pull up to SEN_5V_C
A03 AV15 Analogue Voltage Input 15 BC4 Fuel Tank Level 1 Sensor
A04 AV16 Analogue Voltage Input 16 CE2 Trim Tab Position Port Sensor
A05 AV17 Analogue Voltage Input 17 BG3 Shift Pressure B Sensor
A06 IGN_LS9 Low Side Ignition 9 AE2 Cranking Output
A07 IGN_LS10 Low Side Ignition 10
A08 IGN_LS11 Low Side Ignition 11
A09 IGN_LS12 Low Side Ignition 12
A10 SEN_5V0_C1 Sensor 5.0V C
A11 LA_NB1 Lambda Narrow Input 1 Breakout 15
A12 LA_NB2 Lambda Narrow Input 2
A13 KNOCK3 Knock Input 3 Breakout 13 Knock Bank 2
A14 KNOCK4 Knock Input 4 Breakout 14 Knock Bank 2
A15 DIG2 Digital Input 2
A16 DIG3 Digital Input 3
A17 DIG4 Digital Input 4
A18 SEN_5V0_C2 Sensor 5.0V C
A19 SEN_5V0_B2 Sensor 5.0V B Breakout 4,5,6,7
A20 LIN LIN Bus
A21 RS232_RX RS232 Receive Breakout 16 Optional GPS Receive
A22 RS232_TX RS232 Transmit
A23 DIG1 Digital Input 1
A24 BAT_NEG3 Battery Negative
A25 BAT_NEG4 Battery Negative
A26 SEN_0V_C1 Sensor 0V C BJ2 0V Crank Sensor
A27 SEN_0V_C2 Sensor 0V C
A28 CAN3_HI CAN Bus 3 High BB2 OE Boost Control CAN Bus
A29 CAN3_LO CAN Bus 3 Low BB1 OE Boost Control CAN Bus
A30 CAN2_HI CAN Bus 2 High BC1, Breakout 28 OE Body CAN Bus
A31 CAN2_LO CAN Bus 2 Low BC2, Breakout 27 OE Body CAN Bus
A32 BAT_NEG5 Battery Negative
A33 SEN_0V_B2 Sensor 0V B BL4, Breakout 20, 21, 22, 29, 30, 31
A34 SEN_0V_A2 Sensor 0V A AD4
M150 Connector B - 26 Way
Mating Connector: Tyco Superseal 26 Position Keying 3 – MoTeC #65068
Pin Designation Full Name OE Pin Description
B01 OUT_HB9 Half Bridge Output 9 Breakout 18
B02 OUT_HB10 Half Bridge Output 10 AD3 via Power transistor ECU Power Relay Output
B03 UDIG8 Universal Digital Input 8 Breakout 19
B04 UDIG9 Universal Digital Input 9 BH3 Driver Switch 1- Engine Run Switch
B05 UDIG10 Universal Digital Input 10 BG4 Driver Switch 2 - Engine Power Sense
B06 UDIG11 Universal Digital Input 11
B07 UDIG12 Universal Digital Input 12
B08 INJ_LS5 Low Side Injector 5
B09 INJ_LS3 Low Side Injector 3
B10 AV9 Analogue Voltage Input 9 CF1 Steering Angle Sensor
B11 AV10 Analogue Voltage Input 10 CE3 Trim Tab Position Starboard Sensor
B12 AV11 Analogue Voltage Input 11 CA3 Stern Leg Position Sensor
B13 BAT_POS Battery Positive
B14 INJ_LS6 Low Side Injector 6 AE3 Trim Up Output
B15 INJ_LS4 Low Side Injector 4 AE4 Trim Down Output
B16 AV12 Analogue Voltage Input 12 Breakout 23
B17 AV13 Analogue Voltage Input 13 BD4, Breakout 24 Fuel Tank Level 2 Sensor
B18 AV14 Analogue Voltage Input 14 BF4 Shift Pressure A Sensor
B19 BAT_POS Battery Positive
B20 OUT_HB7 Half Bridge Output 7 AH3 Gear Reverse Output
B21 OUT_HB8 Half Bridge Output 8 AH4 Gear Forward Output
B22 INJ_PH9 Peak Hold Injector 9
B23 INJ_PH10 Peak Hold Injector 10
B24 INJ_PH11 Peak Hold Injector 11
B25 INJ_PH12 Peak Hold Injector 12
B26 SEN_5V0_A2 Sensor 5.0V A
M150 Connector C - 34 Way
Mating Connector: Tyco Superseal 34 Position Keying 1 – MoTeC #65044
Pin Designation Full Name OE Pin Description
C01 OUT_HB2 Half Bridge Output 2 CG4 Throttle Servo Bank 2 Motor Output
C02 SEN_5V0_A1 Sensor 5.0V A CD4
C03 IGN_LS1 Low Side Ignition 1 AA4 Ignition Cylinder 1 Output
C04 IGN_LS2 Low Side Ignition 2 AA3 Ignition Cylinder 2 Output
C05 IGN_LS3 Low Side Ignition 3 AA2 Ignition Cylinder 3 Output
C06 IGN_LS4 Low Side Ignition 4 AA1 Ignition Cylinder 4 Output
C07 IGN_LS5 Low Side Ignition 5 AB4 Ignition Cylinder 5 Output
C08 IGN_LS6 Low Side Ignition 6 AB3 Ignition Cylinder 6 Output
C09 SEN_5V0_B1 Sensor 5.0V B CE4
C10 BAT_NEG1 Battery Negative Breakout 8,9,17
C11 BAT_NEG2 Battery Negative CG1,CG2
C12 IGN_LS7 Low Side Ignition 7 AB2 Ignition Cylinder 7 Output
C13 IGN_LS8 Low Side Ignition 8 AB1 Ignition Cylinder 8 Output
C14 AV1 Analogue Voltage Input 1 CF3 Throttle Servo Bank 1 Position Sensor Main
C15 AV2 Analogue Voltage Input 2 CC4 Throttle Servo Bank 1 Position Sensor Tracking
C16 AV3 Analogue Voltage Input 3 CD1 Throttle Servo Bank 2 Position Sensor Main
C17 AV4 Analogue Voltage Input 4 CC3 Throttle Servo Bank 2 Position Sensor Tracking
C18 OUT_HB1 Half Bridge Output 1 CH4 Throttle Servo Bank 2 Motor Output
C19 INJ_PH1 Peak Hold Injector 1 AH1 Fuel Cylinder 1 Output
C20 INJ_PH2 Peak Hold Injector 2 AH2 Fuel Cylinder 2 Output
C21 INJ_PH3 Peak Hold Injector 3 AG3 Fuel Cylinder 3 Output
C22 INJ_PH4 Peak Hold Injector 4 AG4 Fuel Cylinder 4 Output
C23 INJ_LS1 Low Side Injector 1 AC1 Tachometer output
C24 INJ_LS2 Low Side Injector 2 AD2 Fuel Pump Output
C25 AV5 Analogue Voltage Input 5 BE3 Inlet Manifold Pressure Sensor
C26 BAT_POS Battery Positive CG3,CH3, Breakout 1,2,10
C27 INJ_PH5 Peak Hold Injector 5 AG1 Fuel Cylinder 5 Output
C28 INJ_PH6 Peak Hold Injector 6 AG2 Fuel Cylinder 6 Output
C29 INJ_PH7 Peak Hold Injector 7 AF3 Fuel Cylinder 7 Output
C30 INJ_PH8 Peak Hold Injector 8 AF4 Fuel Cylinder 8 Output
C31 OUT_HB3 Half Bridge Output 3 CH1 Throttle Servo Bank 1 Motor Output
C32 OUT_HB4 Half Bridge Output 4 CH2 Throttle Servo Bank 1 Motor Output
C33 OUT_HB5 Half Bridge Output 5 Breakout 26
C34 OUT_HB6 Half Bridge Output 6 Breakout 34
M150 Connector D — 26 way
Mating Connector: Tyco Superseal 26 Position Keying 1 – MoTeC #65045
Pin Designation Full Name OE Pin Description
D01 UDIG1 Universal Digital Input 1 BJ1 Engine Speed Reference (Crankshaft) Sensor
D02 UDIG2 Universal Digital Input 2 BG1 Engine Synchronisation (Camshaft) Sensor
D03 AT1 Analogue Temperature Input 1 CF2

Coolant Temperature Sensor

1k Pull up to SEN_5V_A

D04 AT2 Analogue Temperature Input 2 CA2

Inlet Air Temperature Sensor

1k Pull up to SEN_5V_A

D05 AT3 Analogue Temperature Input 3 CB1

Exhaust Temperature Bank 2 Collector Sensor

1k Pull up to SEN_5V_B

D06 AT4 Analogue Temperature Input 4 CA1

Engine Oil Temperature Sensor

1k Pull up to SEN_5V_B

D07 KNOCK1 Knock Input 1 Breakout 11 Knock Bank 1
D08 UDIG3 Universal Digital Input 3 Breakout 25
D09 UDIG4 Universal Digital Input 4
D10 UDIG5 Universal Digital Input 5
D11 UDIG6 Universal Digital Input 6
D12 BAT_BAK Battery Backup
D13 KNOCK2 Knock Input 2 Breakout 12 Knock Bank 1
D14 UDIG7 Universal Digital Input 7
D15 SEN_0V_A1 Sensor 0V A BD3
D16 SEN_0V_B1 Sensor 0V B
D17 CAN1_HI CAN Bus 1 High BA1, Breakout 33 OE CAN Bus
D18 CAN1_LO CAN Bus 1 Low BA2, Breakout 32 OE CAN Bus
D19 SEN_6V3 Sensor 6.3V Breakout 3
D20 AV6 Analogue Voltage Input 6 BF3 Fuel Pressure Sensor
D21 AV7 Analogue Voltage Input 7 BF1 Engine Oil Pressure Sensor
D22 AV8 Analogue Voltage Input 8 BF2 Coolant Pressure Sensor
D23 ETH_TX+ Ethernet Transmit+ Ethernet Green/White
D24 ETH_TX- Ethernet Transmit- Ethernet Green
D25 ETH_RX+ Ethernet Receive+ Ethernet Orange/White
D26 ETH_RX- Ethernet Receive- Ethernet
Breakout Connector E - 34 Way

Mating Connector: Tyco Superseal 34 Position Keying 1 (MoTeC #65044)

Pin Designation Full Name OE Pin Description
E01 C-BAT_POS Battery Positive LTC Power Supply
E02 C-BAT_POS Battery Positive
E03 SEN_6V3 Sensor 6.3V
E04 SEN_5V0_B2 Sensor 5.0V B
E05 SEN_5V0_B2 Sensor 5.0V B
E06 SEN_5V0_B2 Sensor 5.0V B
E07 SEN_5V0_B2 Sensor 5.0V B SPARE Connector Pin 6
E08 BAT_NEG Battery Negative
E09 BAT_NEG Battery Negative LTC Power Ground
E10 C-BAT_POS Battery Positive
E11 KNOCK1 Knock Input 1 ODDS Knock Connector +
E12 KNOCK2 Knock Input 2 ODDS Knock Connector -
E13 KNOCK3 Knock Input 3 EVENS Knock Connector +
E14 KNOCK4 Knock Input 4 EVENS Knock Connector -
E15 LA_NB1 Lambda Narrow Input 1
E16 RS232_RX RS232 Receive
E17 BAT_NEG Battery Negative
E18 OUT_HB9 Half Bridge Output 9
E19 UDIG8 Universal Digital Input 8 SPARE Connector Pin 5
E20 SENS_0V_B2 Sensor 0V B
E21 SENS_0V_B2 Sensor 0V B
E22 SENS_0V_B2 Sensor 0V B SPARE Connector Pin 1
E23 AV12 Analogue Voltage Input 12 SPARE Connector Pin 2
E24 AV13 Analogue Voltage Input 13 SPARE Connector Pin 3
E25 UDIG3 Universal Digital Input 3 SPARE Connector Pin 4
E26 OUT_HB5 Half Bridge Output 5
E27 CAN2_N CAN Bus 2 Low BC1 OE Body CAN Bus, BC1
E28 CAN2_P CAN Bus 2 High BC2 OE Body CAN Bus, BC2
E29 SEN_0V_B2 Sensor 0V B
E30 SEN_0V_B2 Sensor 0V B
E31 SEN_0V_B2 Sensor 0V B
E32 CAN1_N CAN Bus 1 Low BA1 OE and LTC CAN Bus, BA1
E33 CAN1_P CAN Bus 1 High BA2 OE and LTC CAN Bus, BA2
E34 OUT_HB6 Half Bridge Output 6

PURCHASING

If you are interested in purchasing this product contact an Authorised MoTeC Dealer.

PACKAGE DOWNLOAD

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DOWNLOADS

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OVERVIEW

KIT CONTENTS

FEATURES

INSTALLATION

PINOUT

PURCHASING

PACKAGE DOWNLOAD

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